Applicable Materials for Guided Wave Technology

Guided wave inspection and monitoring relies on the propagation of ultrasonic waves within the wall of the component under evaluation. For this reason, the technology is applicable to materials that support elastic wave transmission over distance, which in practice means most metals.

This allows guided wave testing to be used across a wide range of metallic applications, including pipelines, piping systems, and other elongated assets, while also defining clear limits for non‑metallic materials.

Applicable to Metallic Structures

GUL technology is primarily applied to pipelines, piping systems, and other compatible geometries such as rails. Screening applications include lamp posts, buried anchor rods, and rail level crossings. Scanning applications can extend to plate‑like components.

Typical Pipeline Configurations

  • Pipe type may be seamless or seamed (spirally or longitudinally welded).
  • The base pipe can be bare, lined and/or coated.
  • Thin coatings are generally acceptable.

Local removal at the sensor location may be required if the coating is thicker than 1 mm or poorly adhered.

Supported Materials

Supported base materials include, but are not limited to:

  • Carbon steel
  • Galvanized steel
  • Copper/Brass
  • Stainless steel
  • Cast Iron
  • Ductile Iron
  • Duriron
  • Aluminium
  • Titanium
  • Other metals with similar elastic properties

Industry Standards

Guided wave screening and monitoring are applicable to a wide range of industry‑standard pipe specifications, including:

  • ANSI / API 5L: X42 – X120 pipes for pipelines
  • ASTM A53 / ASME SA53 carbon steel pipe
  • ASTM A106 / ASME SA106 carbon steel pipe
  • ASTM A135/ ASME SA-135 Electric-Resistance-Welded (ERW) Steel Pipe
  • ASTM A312 Stainless Steel Pipe (e.g. 304/304L and 316/316L)
  • ASTM A790 Duplex and Super Duplex Pipe (e.g. UNS S32205/31803 and UNS S32750/32760)
  • ASTM A335 Alloy Pipe (e.g. P11, P22 and P91)

Material Considerations for Scanning

Quantitative guided wave scanning uses EMAT (Electro Magnetic Acoustic Transducer) technology and therefore requires materials that can support electromagnetic generation of ultrasound. This limits scanning to ferromagnetic (magnetisable) materials, such as carbon steels and other compatible alloys.

Austenitic materials, including stainless steels, do not meet this requirement and therefore are not suitable for guided wave scanning.

Not Applicable to Non‑Metallic Structures

GUL systems are currently NOT configured to inspect assets made entirely from non-metallic materials, as these do not support the required wave propagation behaviour. Such as:

  • Polyvinylchloride (PVC)
  • CPVC
  • Polypropylene
  • Polyvinylidene fluoride (PVDF)
  • PEX (polyethylene cross-linked)
  • Borosilicate glass
  • Fiberglass reinforced plastic (FRP)
  • MDPE/HDPE

The system and associated analysis methods are not configured to detect the degradation mechanisms typical of these materials and most other plastics. In addition, wave propagation in these materials is highly attenuative and does not provide reliable inspection results.

Practical Considerations

Guided wave inspection is applicable to most metallic structures; performance depends on factors such as coating condition, geometry, and access for sensor placement.

  • Coating thickness and adhesion
  • Pipe supports and attachments
  • Temperature and operating conditions
  • Access for transducer ring installation

Further Guidance

For guidance on specific materials, coatings, or non-standard applications, please contact GUL. Our team can advise on suitability, limitations, special interpretation rules, and recommended inspection approaches.

Contact our team of experts

Learn more about GW Screening

Learn more about GW Scanning

Learn more about GW Monitoring

Help & Support
Need support? Here you'll find how to contact the team that can give the assistance you need.
Get help & support
© 2026 Guided Ultrasonics Ltd. All rights reserved.